Barn Building Update 3


Taking Shape

Work continues on the barn, the first two posts can be found here and here.

They used the super big fork-lift thing (I’m sure it has a real name but super big fork-lift thing will have to do) to get the cement discs into each of the holes and then began setting up the posts. 

It was at this stage that I realized the overhead door on the east side of the barn is not where I had wanted it to be in my original plan. After a really good conversation with the crew I realized I couldn’t have it where I wanted and I will just have to sort it out once we get to stage two and putting the stalls in. The frustrating thing is I could have had it where I wanted it and saved money had someone sat down with me sooner and laid out exactly how the building would actually be built and then we would have opted for a smaller door that could have gone exactly where I wanted it to, and been cheaper. But at this stage the plans have been designed and everything purchased and it would cost money to make such a major change. I’m slightly frustrated because I thought I had worked out all these types of details earlier in the process but lesson learned. Not that I will get to apply that lesson since I will not be building another barn, but perhaps some day you, dear reader, can apply that lesson. They may tell you they can build around any size (and they mostly can) but plan everything out in multiplies of eight and plan on eight-foot centers and everything will go smoother.

After the east side was up they moved on to the west side.

The overhead door on the west side also had to get adjusted a bit but that one doesn’t have any ramifications to the stall area.

After both sides were done they put up the north end-wall. They are leaving the south end-wall for very last so they can continue to bring the super big fork-lift, as well as the various other big equipment, in and out while the put everything up.

If you look in the lower right hand corner of the last picture you can see they are still using their Pythagorean triangle to square the building. I still get happy every time I see it. I may no longer have any desire to teach math but I still love math.

Barn Building Update 2


The Foundation

Work continues on the barn, the start of which is documented in this post.

They had originally been using standard hand-held compactors to compact all the dirt and gravel being laid out as the base, but at a certain point that wasn’t enough and they upgraded to this monster of a roller.

They also started putting in some of the drain tile that will go around the edge of the barn to direct water away from the building. That is that little pile of dirt that seems to be just hanging out in the middle. Still need to work out an overall waterflow and containment strategy for our whole property but drain tile around the barn is a good first step.

After everything was rolled and compacted the equipment people came and picked up the big roller and replaced it with another large machine which they’ve so far been using to unload and move the various materials that have been steadily arriving. From the looks of it I think it will also be the machine that gets the trusses up in the air. They spent the rest of the day measuring and remeasuring and then remeasuring and then just one more time lets remeasure the dimensions of the barn (happy they are being so thorough!) and then made my math heart just sing by using the Pythagorean theorem to square the corners! 

The day after that they went around and measured out the location for every support beam and truss and then two of the crew used an auger attachment to dig holes for each location while the other two painted the bottoms of the posts with white rubber roof coating.

Apparently the first round of holes weren’t deep enough because they dug them even deeper the next day. Not sure if I should be concerned that the holes farthest away from the house have water in them. They also re-marked out the locations of everything and smoothed down the tops of most of the dirt piles.

Then they laid out these short cement discs at each hole location as well as the posts that will go in each hole. I have no idea how they got the cement discs in each hole in such a way that it is sitting level and in the correct location but I’m trusting that they know what they are doing. 

Nate and I spend a lot of time wondering how the heck something is going to work or in some cases what they are doing or why they are doing it. Luckily we have some help supervising the work.